Your Professional Mosquito Coil-shaped PTFE Heater Manufacturer!

 

Superb Heater Group Corrosion-Resistant Heater Factory is a manufacturing enterprise with years of experience in the research, design, and production of electric heating products. Our company has always been highly praised and trusted by customers for our excellent product quality and reliable after-sales service. As its business continues to expand, our products are now distributed across the entire country and exported overseas.

 

Since its founding, Superb Heater has adhered to a guiding principle of scientific and standardized management. We have established a customer-centric management system in areas such as product development, marketing, and quality assurance, laying a solid foundation for delivering high-quality products and services.

 
 
why choose us
 
 
 

ISO 9001 Quality Management System-Certified

Flexible scheduling,Efficient production,Strong supervision, strictly controlling every step from raw materials to delivery

 
 

Specialized Customization

With over 15 years of R&D and manufacturing experience in Corrosion-Resistant Heater, we offer tailored solutions based on specific customer requirements.

 
 

Quality Assurance

Raw materials undergo rigorous inspection; every production process is subject to 100% in-process checking, and a full final inspection is implemented before shipment, ensuring consistent and reliable quality.

 
 

‌Customer-Centric

‌Our dedicated sales and technical teams provide professional consultation and comprehensive pre-sales & after-sales support to meet every customer need.

 

 

Advantages of Mosquito Coil-shaped PTFE Heater
 

Chemical Resistance

PTFE heaters are highly resistant to a wide range of chemicals, including acids, bases, and solvents. This makes them ideal for use in environments where chemical exposure is a concern, such as in chemical processing or laboratory settings, without risk of degradation or contamination.

Mosquito Coil-Shaped Structure for Uniform Heating

The mosquito coil-shaped heating structure increases the effective heat transfer area and improves thermal circulation inside the tank. This allows more uniform heat distribution and reduces localized overheating during operation.

Low Surface Watt Density Design

The optimized low surface watt density design helps reduce PTFE surface temperature and minimizes thermal stress on the internal heating element.This significantly improves operational safety and extends heater lifespan during continuous industrial operation.

Compact Coil Design Saves Space

The compact coil-shaped configuration maximizes heating area while minimizing occupied tank space. This design is ideal for industrial tanks with limited installation space.

Long Service Life

The combination of low watt density, thickened PTFE tubing, and industrial-grade heating elements helps reduce thermal aging and chemical corrosion. As a result, the heater maintains stable performance during long-term industrial operation.

Non-Stick Properties

PTFE is known for its low friction and non-stick characteristics. This property helps in applications where the heater must not interfere with the process or materials, such as in food processing or where easy release of products is required.

 

Applications of Mosquito Coil-shaped PTFE Heater
 
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Electroplating Industry

Used for nickel plating, chrome plating, zinc plating, and acid plating tanks.

PTFE heaters resist corrosive electroplating chemicals while maintaining stable heating performance.

 

PCB Manufacturing

Suitable for etching solution heating, chemical cleaning systems, and acid treatment tanks requiring corrosion resistance and stable temperature control.

 

Chemical Processing Industry

Used for corrosive liquid heating, chemical mixing systems, and acid storage tanks.

The PTFE fluoropolymer structure ensures long-term durability in aggressive chemical environments.

 

Semiconductor Industry

Ideal for high-purity chemical heating systems where contamination control and stable thermal performance are critical.

 

Wastewater Treatment Systems

Suitable for chemical dosing tanks and industrial wastewater treatment systems requiring safe and reliable immersion heating.

 

Components of Mosquito Coil-shaped PTFE Heater

PTFE/Teflon Casing (Outer Jacket): Made of high-purity Polytetrafluoroethylene (PTFE), this exterior jacket provides exceptional resistance to strong acids, alkalis, and corrosive liquids. It is designed to be non-stick, preventing sediment buildup.

 

Inner Heating Core: Consists of a high-quality metal heating element, typically Stainless Steel (SUS316 or SUS304) or a nickel-chromium alloy wire, which generates the heat.

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Insulation Material:
Magnesia (MgO) powder is used within the heating element to insulate the resistance wire from the sheath, ensuring high insulation resistance (\(\ge \)1000M\(\Omega \)).
Cold End (Unheated Area):
The portion of the heater near the electrical connection that remains cool to protect the wiring and connection points, crucial for safety.
Temperature Sensor/Protector:
Many models include a PT-100 temperature sensor or thermal over-temperature protector to monitor the operating temperature and prevent the PTFE from overheating.
Wiring/Lead Cable:
Insulated, corrosive-resistant cables are used to connect the heater to the power supply.

 

Customisable product parameters

 

Parameter

Standard/Customizable Options

Notes/Details

Voltage

220V (Standard), or 110V/380V/custom

Single-phase or as required

Power

500W–15kW (Customizable)

Low watt density for longer life

Sheath Material

Heavy-wall PTFE (Teflon) over SS304/SS316/Incoloy

Thickness optimized for corrosion protection

Diameter

8–12mm (Or custom)

Flexible for various tank configurations

Length

200mm–3000mm+ (Customizable)

Based on tank depth and heating zone

Operating Temperature

Up to 260°C continuous

Wide range for diverse processes

Shape

Straight pipe, U-shape, spiral, coil, custom

Adaptable to space constraints

Watt Density

Low (e.g., 10W/in² or lower)

Prevents overheating and extends lifespan

Mounting/Connection

Flange, screw plug, hanging, or custom

Vapor-tight terminal enclosure

 

Packaging and Shipping

 

Each heating element is individually wrapped in protective foam and placed in a sturdy cardboard box with shock-absorbing padding, clearly labeled. For bulk orders, we use wooden pallets or export-grade wooden crates to ensure safe transport.

 

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FAQ

 

Q: Are you a factory or trading company?

A: We are the factory and have 10 production lines.

Q: Does the product have CE/ROHS certificate?

A: Yes, other certifications also can be sent.

Q: What's the shipping method?

A: International express and sea transportation, According to your requirement

Q: Can I use my own forwarder to transport the products for me?

A: Yes, you can let your forwarder ship the products for you.

Q: What's the Payment method?

A: T/T, 30% deposit before production, the balance before delivery. We suggest you transfer the full price at one time, because there will be a big bank fee if you pay twice.

Q: What is our payment term?

A: We can accept the payment by T/T, Paypal, Credit card and W/U.

Q: How long is your delivery time?

A: Generally it is 5-10 days ,it depends on your quantity.

Q: Will you accept customized requirement?

A: Of course, customized service is surely acceptable. Welcome to send us your drawing and more detailed specification parameters. We can supply you the products as per your specific requirements.

Q: How can I get a sample?

A: Normally For most our products can be sent free of sample charge if the quantity is small and customers only need to bear the shipping charge, or you can provide your DHL,FEDEX,EMS,UPS courier account number to us. If the quantity is big, we will charge a sample fee.

As one of the leading mosquito coil-shaped ptfe heater manufacturers and suppliers in China, we also support custom service. Please feel free to wholesale high quality mosquito coil-shaped ptfe heater from our factory. Welcome to view our website for more information.

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